Notes for ME 302 — Machine Design

Part I: Basics

Design and safety factors
Tolerances and dimensioning
Shear and bending moment in a beam
Beam bending stress
Torsional stress
Statically indeterminate systems
Multi-part bar deflection

Part II: Failure prevention

Chapter 5: Failures resulting from static loading

Static loading failure introduction
Maximum shear stress (MSS) theory
Distortion energy (DE) theory (selection from text, no need to print)
Example: MSS and DE theories for plane stress
Example: failure of a shaft rotating at a constant speed
Coulomb-Mohr theory for ductile materials
Failure of brittle materials

Chapter 6: Failures resulting from variable loading

Fatigue strength example
Fatigue failure example

Part III: Design of mechanical elements

Chapter 7: Shafts and shaft components

Introduction to shafts and shaft components
Shaft Materials
Shaft layout

Chapter 8: Screws, fasteners, and the design of nonpermanent joints

Bolt example

Chapter 10: Mechanical springs

Stresses and deflections in helical springs
Example: fatigue in springs
Example: static spring stress analysis

Chapter 13: Gears — general

Introduction to gears
Conjugate action, involute properties, and fundamentals
Loads and power transmission for spur gears